Basic Info.
Type
Asphalt Mixing Plant
Object
Asphalt Concrete Pavement
Mixing Method
Intermittent Compulsory
Automatic Grade
Automatic
Product Capacity
40~400t/h
Certification
ISO9001: 2000, CE, Eac
Mixer Capacity
1000kg/Batch
Burner
Coal/Oil/Gas Burner
Dust Collection System
USA Nomex Bag House Filter
Control System
Germany Siemens
Transport Package
12-16 Sets of 40hq
Origin
Nanyang, Henan, China
Product Description
Mobile Asphalt Mixing Plant---Mobility, efficiency, easily transportable mobile/portable batch asphalt mixing plant.
ZAP-M models mobile/portable wheeled batch asphalt mixing plant are available from 80TPH to 160TPH
• Easily transportable; Easily assembling & disassembling
• Landing legs with support bases to ensure adequate stability.
• Low maintenance operation; Low energy consumption; Low emission
• Saving time and cost of installation
• Multi-fuel burner
• Fully automatic controls
Cold Aggregate Feeding System
- The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.
- Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.
- On the sand bin, there is vibrator, so it can guarantee normal working.
- There is isolation screen on top of cold bin, so can avoid large material input.
- The conveyor belt use circular belt without joint, steady running and long performance life.
- At the input port of feeding belt conveyor, there is one simple screen can avoid big material input which can enhance hot efficiency and make sure the drying drum, hot aggregate elevator and vibration screen work reliability.
- Landing legs with support bases to ensure adequate stability.
Drying System
- The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,improve heating efficiency 30% than conventional design; Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.
- Fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.
- Adopt famous brand HONEYWELL temperature intelligent control system.
- Adopt high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).
- Diesel, heavy oil, gas, coal or multi-fuel burners.
- Landing legs with support bases to ensure adequate stability.
- Integrated highly efficient burner on one mobile chassis.
Mixing Tower
- Integrated vibrating screen and hot storage and weighing and mixer in one mobile chassis, easily transportable and installation.
- Improved vibration and amplitude to optimize impact on the available screen. the best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.
- Adopt famous brand METTLER TELEDO weighing sensor, make sure accurate weighing, in order to make sure the asphalt mixture quality.
- Mixer are designed by 3D mixing design, with long arms, shortened shaft diameter and a bi-directional mixing blades array. the discharging process has been completely redesigned, the discharge time is minimal. the distance between blades and bottom of the mixer is also restrained to the optimal minimum.
- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
- Landing legs with support bases to ensure adequate stability.
Dust Collecting System
- Gravity primary dust collector collecting and recycling bigger fine, saving consumption.
- Bag house secondary dust filter control emission be lower than 20mg/Nm3, eco-friendly.
- Adopt USA Dopont NOMEX filter bags, high temperature resistance and long service life, and the filter bags ban be replaced easily and quickly with no need for special tools.
- Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoid the filter bags are damaged by high temperature.
- Adopt high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.
- Mobile chassis as optional according to project solution.
Control system
- Adopt Germany SIEMENS electrical element, working stably even in harsh working environment.
- Adopt Japan ORMON PLC and touch screen, have high data processing capacity, with automatic data sheet control, various operation data can be saved real-times.
- All system power switches can be controlled via control panel,easy operation and control.
- Multi-language compatibility, display language can be selected according to the customer's preference.
- Control cabinet adopt IP55 safety protection class which can match highest industrial standard in whole global.
- Containerized control room, with heat insulation and sound insulation layer.
- Global remote automatic detection function.
- Mobile chassis as optional according to project solution.
ZAP-M series mobile asphalt plant |
Items | ZAP-M80 | ZAP-M100 | ZAP-M120 | ZAP-M160 |
Plant Capacity | 80t/h | 100t/h | 120t/h | 160t/h |
Cold Aggregate Feeding System |
Hopper capacity | 4 x 6.5m3 | 4 x 6.5m3 | 4 x 6.5m3 | 5 x8m3 |
Belt capacity | 100t/h | 120t/h | 140t/h | 180t/h |
Drying System |
Drying drum size | 1500x6600mm | 1500x6600mm | 1800x8000mm | 1900x9000mm |
Drying capacity | 80-100t/h | 100-120t/h | 120-140t/h | 160-180t/h |
Burner (oil) | 60-600kg/h | 100-1000kg/h | 100-1000kg/h | 140-1400kg/h |
Fuel consumption (oil) | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t |
Mixing Tower |
Screen | 4 layer | 4 layer | 4 layer | 4/5 layer |
Aggregate weighing | 3x1000kg | 3x1500kg | 3x1500kg | 3x2000kg |
Bitumen weighing | 3x100kg | 3x200kg | 3x200kg | 3x200kg |
Filler weighing | 3x100kg | 3x200kg | 3x200kg | 3x200kg |
Mixer capacity | 1000kg | 1300kg | 1500kg | 2000kg |
Mixing cycle | 45s | 45s | 45s | 45s |
Dust Collecting System |
Bag house filtering | 380m2 | 400m2 | 500m2 | 550m2 |
Exhaust Fan power | 45kw | 55kw | 2x45kw | 2x55kw |
Asphalt Temperature | 140-180 ºC | 140-180 ºC | 140-180 ºC | 140-180 ºC |
Finished Asphalt Silo (Optional) | 30 ton | 30 ton | 30 ton | 60 ton |
Total Power | -270kw | -300kw | -390kw | -500kw |
80t/h mobile asphalt plant working site photos
Company ProfileHenan ZOOMLINE Machinery CO., Ltd is based in Nanyang Longsheng Industrial Park of Henan, ZOOMLINE Machinery is a professional manufacturer of asphalt mixing plant,coal burner,oil burner,gas burner and support equipments that draws on years' experiences and technology developments.
Our main asphalt mixing plants include:
Stationary asphalt mixing plant 40-320TPH,
Mobile asphalt mixing plant 40-160TPH,
Continuous asphalt mixing plant 20-160TPH,
Recycling asphalt mixing plant 60-120TPH,
Coal burner for asphalt plant/boiler
ZOOMLINE MACHINERY Certificate
Nowadays, our asphalt plant products have been sold to Russia, Cambodia, Bangladesh, Uzbekistan, Kyrgyzstan, Egypt, Pakistan, Georgia, Indonesia, Belgium and Thailand etc. Our asphalt mixing plants have got CE,ISO,EAC certificate.
Packaging & Shipping
1.The whole asphalt mixing plant is designed according to standard high cabinet container, suitable for the construction requirement in both home and abroad.
2.All the components of this asphalt plant can be put into the container, can greatly reduce transport cost.
Address:
No. 3 West North Section of Road 01, Longsheng Industrial Park, Nanyang, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Henan ZOOMLINE Machinery Co., Ltd is leading asphalt mixing plant manufacturer located in Nanyang City, Henan Province, China. To be a professional asphalt mixing plant supplier, we have one R & D manufacturing center which cover an area about 50, 000 square meters.
Our main products: Stationary asphalt mixing plant, mobile asphalt mixing plant, continuous drum mix asphalt plant, recycling asphalt mixing plant, pulverized coal burner, coal burner for boiler and other corollary equipment.
Since ZOOMLINE start-up, we have become one of the most reliable partners of construction projects at home thorough ongoing technical investment. Our asphalt mixing plant have been used in highways, high-grade highways, urban roads and airport construction and got high reputation for their excellent performance. Nowadays, our asphalt plant products have been sold to Russia, Cambodia, Bangladesh, Egypt, Pakistan, Georgia, Indonesia, Uzbekistan, Kyrgyzstan, Belgium and Thailand etc. Our asphalt mixing plants have got CE, ISO, EAC certificate.